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Livestock

During the show, visitors can attend live demonstrations and engage with BAADER's local network, global product managers, and processing experts. (Image source: BAADER)

As the global population grows, the need for more protein with fewer resources has never been greater

Following the motto 'Value Every Gram,' BAADER will showcase its latest solutions at VIV Asia 2025, emphasising the protection and maximisation of meat value throughout the processing cycle. Additionally, advanced software tools assist processors in planning production for each bird and ensuring every gram of meat is safeguarded and efficiently harvested.

“The future of poultry processing lies in intelligent tools, seamlessly integrated into equipment and performance monitoring systems. With advanced software solutions that not only capture data but also identify root causes, decision-making becomes faster and more precise. We're excited to showcase BAADER's latest innovations at VIV Asia this year,“ said Marcel Franz, managing director of BAADER Asia.

During the show, visitors can attend live demonstrations and engage with BAADER's local network, global product managers, and processing experts.

Cut-Up and Deboning

Real value-adding begins after distribution where product differentiation takes shape through specialised cuts, lean portions, and convenient food options tailored to diverse customer preferences.

AI-Based Rest Meat Detection

Controlling the amount of meat left on the carcass after deboning is critical. Every gram of meat not recovered from the fillet represents a missed profit opportunity. To address this, BAADER has developed a vision camera solution that monitors the meat left on the carcass after deboning and alerts the processor about excess waste production.

Refiner Technology

After minimising the meat left on the carcass, processors can further utilise any remaining meat by processing the carcasses with a BAADER Refiner. This gentle method of separating usable meat from hard components allows processors to repurpose the leftover meat into high-value products such as nuggets or sausages.

This single-dose product comes in a 30 mL tube and should be administered after the calf has had colostrum. (Image source: Adobe Stock)

With their mission and commitment to care, BioZyme has introduced VitaFerm Sure Start Gel aimed at creating a positive impact on the health and wellbeing on animals, while also maximising efficiencies for producers

The new VitaFerm Sure Start Gel contains AO-Biotics Amaferm, a research-proven prebiotic that supports digestibility by stimulating beneficial microbes and offers several benefits to give newborns a sure start. Furthermore, it delivers IgY antibodies derived from Salmonella, E. coli, bovine rotavirus, bovine coronavirus, and Clostridium and MOS for broad support of the immune system. It also provides nutritional support to maximise calf vigor.  

This single-dose product comes in a 30 mL tube and should be administered after the calf has had colostrum. For best results, it is recommended to be given within the first 24 hours of birth and repeated daily as needed. The bright orange colour allows for distinct recognition of administration.

“Getting calves off to the best start possible is paramount for their long-term health and, ultimately, your profitability. While a year-round VitaFerm programme can improve colostrum quality, Sure Start Gel uses our new Broad-Shield technology to give an additional boost of immunity,” said BioZyme director of Beef Technical Sales, Chris Cassady. “VitaFerm Sure Start Gel is research-proven to enhance the efficacy of the antibodies the cow naturally passes to her calf, giving your calves every chance to develop their immune system and capitalise on healthy, efficient performance.”

Enviva DUO is a direct-fed microbial solution for poultry production. (Image source: Adobe Stock)

IFF recently announced the launch of Enviva DUO, a groundbreaking direct-fed microbial (DFM) solution for poultry production

The solution constitutes innovative blend of two non-spore forming bacterial strains designed to address challenging conditions by supporting the growth of beneficial gut bacteria. Moreover, the solution also encourages a favorable nutribiotic state and promotes optimal bird performance. Its direct dosing strategy ensures that challenged birds receive the microbiomeboosting benefits of Enviva DUO, despite a decrease in feed intake.

Scientific research also supports the efficacy of Enviva DUO and demonstrates its ability to restore the bird's microbiome, improve gut conditions, and promote the growth of beneficial bacteria. Its stable formulation disperses evenly in water distribution systems, preventing sedimentation or build-up, and ensuring uniform and consistent delivery to the flock, thereby maintaining operational efficiency.

The solution which is currently available to poultry integrators and large farm complexes across the US, will also expand to other regions that are pending regulatory approvals.

This development enables the food industry to keep pace with growing protein demands. (Image source: Adobe Stock)

Foodtech innovator Ever After Foods partners with Bühler to help food producers around the world mass produce cultivated meat with the highest efficiency

While Bühler aims to address increasingly complex food system challenges, reduce environmental impact and improve food security through the development of equipment, Ever After Foods provides the technology to deliver commercial-scale production systems specifically designed to meet the needs of the cultivated meat sector. Cultivated meat producers can now reduce production costs by more than 90% while achieving unparalleled production efficiency.

Dedicated to leading a new era of scalability and sustainability for cultivated meat, Ever After Foods is working closely with select cultivated meat companies and top leaders in the food industry to accelerate the development and global deployment of its proprietary edible packed-bed (EPB) technology platform. Ever After Foods is actively creating scalable production solutions for clients, and its collaboration with Bühler will pave the way for dedicated and continued support of production solutions in the sector.

“The cultivated meat industry must move beyond relying on pharma-based technologies and adopt solutions specifically designed for food production,” said CEO of Ever After Foods, Eyal Rosenthal. “Our strategic collaboration with Bühler, a global leader in food equipment, is a critical step toward delivering scalable and efficient technologies that empower cultivated meat producers and food companies to bring their products to market. Together, we are driving the development of tailored solutions to sustainably scale cultivated meat production.”

PUPIL AI vision technology, SmartBase software and HMI touchscreen control all add intelligence to the VC-i. (Image source: Marel)

Primary poultry processing receives a revolutionary upgrade with Marel introducing the world's first intelligent vent cutter—VC-i

The vent cutter's job in the primary poultry process is to drill out the cloaca without damaging the intestines and hang it over the back of the carcass. Being the first operation performed inside the product, vent cutting needs to be done with surgical precision and hygiene. This is because mistakes cannot be corrected by the remaining operations in the evisceration line.

The Marel VC-i vent cutter sets a new benchmark in accuracy by meticulously drilling out the cloaca without touching the intestines, thereby preventing any soiling or contamination. Designed to optimise hygiene, efficiency and automation, the VC-i eliminates manual adjustments and ensures precise, contamination-free vent cutting. This precision is driven by PUPIL (Precision Unified Processing with Intelligent Learning) AI vision technology, which provides real-time insight into the machine’s performance, ensuring that cloacas are extracted and positioned correctly.

Promoting automation

Advanced features including the HMI touchscreen allows users to set the VC-i on-the-fly with a few taps. Pre-defined recipes are controlling the automatic machine settings to achieve optimal parameters, such as drill depth and product positioning, for the incoming flock. Thanks to these digital machine settings, manual adjustments based on guesswork are a thing of the past. PUPIL visually monitors performance, eliminating human error and ensuring consistent, high-quality results irrespective of significant variations in bird weights and sizes.

Automated adjustments along with PUPIL AI monitoring maintain high performance across all shifts and flocks, even with wide weight ranges. Internal SmartBase software contributes to VC-i’s consistency by monitoring the machine’s health in real time. It offers early warning alerts on performance at both machine level and unit level, enabling proactive adjustments and maintenance.

Prioritising hygiene

When it comes to VC-i design, soiling or contamination is strictly unacceptable. The open structure of the 20 newly developed, robust carousel units not only reduces wear and tear, but also residue buildup and contamination risk, while offering enhanced cleanability. After each operation, the individual drill units are thoroughly cleaned by their own spray washers. The VC-i’s vacuum system also adds to hygiene by removing initial feces from the intestines, preventing soiling of the clean process and contamination in downstream processes. Moreover, to save water, empty shackles are identified by the smart product detection system and switched off. 

 

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